Mains Input: 90-290VAC/125VDC~380VDC; Photovoltaic Input, 70-150 VDC Output: -42--58VDC, System Power Supply

• Phase: Three Phase
• Brand: Goldpower
• Transport Package: Carton or Wooden Case
• Specification: 600mm× 600mm× 2000mm
• Trademark: Goldpower
• Origin: China
• Model NO.: GP48400-PV1 system power supply

Product Description

You are welcome to use the GP48400-PV1 system power supply developed and manufactured by Shenzhen Goldpower Tech. Co., Ltd. GP48400-PV1 consists of power distribution cabinet, photovoltaic module, monitoring module and rectifier module. The performance of the whole machine is stable, practical. The interactive human machine interface is easily implemented by the local monitoring and  operating of background software.

1. System Overview

1.1 GP48400-PV1System Configuration
GP48400-PV1 consists of cabinet power distribution, rectifier module (at least 1) and a monitoring module. The specific optional module can be referenced by the following table:

	Rectifier module	Maximum number of modules available	power distribution	Monitoring module	Remarks
Configuration	GPR4850 series GPSR4850 series	8 GPR4850 series (6 in standard) 8 GPSR4850 series (3 in standard)	AC power distribution: three-phase five-wire input, II/C-level lightning protection; dual-supply three-pole AC circuit breaker (63A3P × 2 mechanical interlock + N terminal 1); rectifier module input single-pole circuit breaker (20A1P × 8) Battery: 400A × 2 (fuse) User 1: Power off once: 63A1P×2 (circuit breaker), 32A1P×3 (circuit breaker), 16A1P×3 (circuit breaker), User 1: secondary power off: 32A1P × 2 (circuit breaker), 10A1P × 3 (circuit breaker) User 2, customer 3's branching requirements are the same as the customer User 4: Power off once: 32A1P×3 (circuit breaker) User 4: secondary power off: 10A1P × 2 (circuit breaker) Fan controller input: 125A2P (circuit breaker) Fan controller output: 125A2P (circuit breaker)	GPM48-M4	The total system capacity can be selected. The number of air-opening and fuses and capacity can be selected according to customer requirements.

1.2 GP48400-PV1System power distribution block diagram (see Figure 1)
 

Energy flow

Signal flow

DC output

Battery pack

User 4 DC

User 3 DC

User 2 DC

User 1 DC

Monitoring module

AC energy rectifier module

PV energy rectifier module

Wind energy rectifier module

AC power distribution

PV power distribution

Wind power distribution

AC input

PV energy input

Wind energy input

 

Signal flow

Figure 1 Power distribution block diagram




The system components are described as follows:
AC power distribution unit: access, protection and distribution of AC power.
Photovoltaic power distribution unit: access, protection and distribution of photovoltaic power.
Wind power distribution unit: access, protection and distribution of wind power.
Rectifier module: converts AC power to DC power (AC-DC conversion).
Photovoltaic module: converts the photovoltaic input into a stable direct current.
Wind energy module: converts wind energy input into stable direct current.
DC power distribution unit: DC output and load protection.
Monitoring unit: information collection, alarm monitoring and operation management.
Battery pack: Provides backup power to supply DC load when mains is abnormal.

How the system works:

The system is a photovoltaic oil complementary power generation system, and the solar panel power passes through the solar control module, and outputs a direct current voltage to charge the battery, and simultaneously supplies power to the load.
When the power supply of the solar module is insufficient, the charging rectifier module will be turned on, and the output voltage of the charging rectifier module is lower than the voltage of the solar energy and the wind energy control module by about 1V, so as to preferentially use the clean energy to charge. At this time, the charging rectifier module acts to supplement the battery charging current. When the battery charging current is too large, the charging rectifier module voltage needs to be adjusted in time to limit the charging current. The solar control module also preferentially supplements battery charging and load power supply.
When the power supply of the solar energy is insufficient and the mains power is cut off, the battery directly supplies power to the load device, and the battery voltage continuously drops. When the battery voltage drops to the set value, the alarm is monitored. At this time, the user switches the utility power to the oil machine. Switch to the oil supply state and start the oil machine to replenish the battery and supply power to the load device.
Note: The system's power-down voltage, rectifier module turn-on voltage, battery alarm voltage, and module output voltage can be adjusted through the monitoring module. In addition, the system needs to have the solar power generation statistics power generation electricity statistics function, and the 4-way user electricity consumption measurement function.




1. System Overview

1.3  GP48400-PV1Performance
 

Ambience
Parameter	Min.	Typical	Max.	Unit	Remark
Operating temperature	-20		55	°C	When ≥55°C, the power supply needs to reduce the power output.
Storage temperature	-40		80	°C	When 40±2ºC
Humidity	10		90	%	When 40±2ºC
Atmospheric pressure	70		106	KPa
Altitude	0		3000	m
cooling method	The rectifier module has its own fan forced cooling and intelligent speed regulation.
noise	60dB
Vibration performance	It should be able to withstand sinusoidal vibrations with a frequency of 10 to 55 Hz and an amplitude of 0.35 mm.

 

Input
Parameter	Min.	Typical	Max.	Unit	Remark
AC input voltage range	90	220	290	Vac	Three-phase five-wire input relative phase 380V / relative zero line 220VAC
DC Input voltage range	125		380	Vdc
PV input voltage range	70		150	Vdc
AC input frequency	42	50	67	Hz
Input voltage waveform distortion rate			5	%
Input current harmonic			5	%	Rated voltage, rated load. (20% load is not more than 12%, 50% load is not more than 8%)
Power Factor	0.99				Rated voltage, rated load. (20% load is not less than 0.97, 50% load is not less than 0.98)

 

Output
Parameter	Min.	Typical	Max.	Unit	Remark
Output voltage range	-42	-53.5	-58	Vdc	Test conditions: no load
Output current range			400	A
Voltage regulation accuracy			±1	%
Load Regulation			±1	%
Source adjustment rate			±1	%
Average flow			±5	%
Ripple (peak-to-peak)			200	mV
Output efficiency	88		94	%	Rated input, rated load
DC power distribution part voltage drop			500	mV

1. System Overview

Protection
Parameter	Min.	Typical	Max.	Unit	Remark
Mains module input over-voltage protection			315	Vac	With small load test, self-recovery
Mains module input over-voltage protection recovery			280	Vac	Hysteresis ≥5V
Mains module input under-voltage protection			85	Vac	With small load test, self-recovery
Mains module input under-voltage protection recovery			90	Vac	Hysteresis ≥5V
Mains module output over-voltage protection	-58.5		-60.5	Vdc	Single module test (locked)
PV module input over-voltage protection	152	154	156	Vdc
PV module input over-voltage protection recovery	144	146	148	Vdc
PV module input under-voltage protection		55	56	Vdc
PV module output over-voltage protection point	-59		-63	Vdc
Output short circuit protection					Long-term short circuit without battery, self-recovery

 

Safety performance
Parameter	Min.	Typical	Max.	Unit	Remark
Input-Output		3535		Vdc	Before the test, all lightning/surge devices connected between the test points should be disconnected without any rectifier modules and monitoring units installed.
Input - Case		3535		Vdc
Output - Case		1414		Vdc
Insulation resistance	Under normal atmospheric pressure, the relative humidity is 90%. When the test voltage is 500V DC, the insulation resistance of the power input to the output, input to ground, and output to ground is not less than 10MΩ.
Contact current	≤3.5Ma
Grounding performance	The system shall have a working place and a protective ground, and shall have obvious signs. The grounding point shall be a copper nut (diameter ≥ M8), and the cross-sectional area of the grounding wire shall be not less than 10 mm2. The resistance between the distribution part of the enclosure, all accessible metal parts and the grounding nut shall not exceed 0.1 Ω.

 

Monitoring performance
Critical monitoring performance	Telemetry: AC input voltage, output current of each rectifier module, DC output voltage, DC total load current, battery charge and discharge current; Remote communication: AC input power failure, multi-level power-off status (grading alarm).
AC power distribution section	Telemetry: input frequency; Remote signal: input over-voltage / under-voltage, phase loss, frequency too high / too low, lightning arrester failure.
Rectifier module	Telemetry: rectifier module output voltage; Remote communication: working status of each rectifier module (power on/off/sleep, current limit/unlimited flow), fault/normal; Remote control: power on/off, equal charge/float charge/test, sleep energy-saving work mode/normal work mode.
DC power distribution section	Telemetry: According to the total load of the customer load, the power consumption and proportion of different customers are provided by cycle (for example, monthly), and the battery discharges electricity according to the cycle; Remote signal: output voltage over-voltage / under-voltage, battery fuse state, equal charge / float charge / test, split fuse / switch state. Remote adjustment: multi-level power-off parameter value.
Battery management function	1. The system should have a device that can access at least 2 sets of batteries. 2. The system should have the function of manual or automatic conversion of the battery for equalization charging and floating charging status. 3. The system should have a current limiting charging function when charging and charging the battery. 4. The system should be able to compensate the temperature of the output voltage of the system according to the ambient temperature of the battery. 5. When the battery is discharged and equalized, the system should have the function of estimating the battery capacity.
Power-off function check	1. Five times of power-off: When the mains power fails and the battery is discharged, the system should automatically cut off the corresponding output shunt five times, the first four times to cut according to the four set times, and the fifth time to cut off according to the battery protection voltage 43.2V. . 2. Secondary power-off: When the DC output voltage is lower than the set value (adjustable), part of the load can be automatically cut off. When the voltage is lower than 43.2V, the battery pack output is automatically cut off. 3. When using the above two modes, when the DC voltage of the busbar is restored, each output shunt should be automatically re-accessed, and the voltage of the output shunt can be adjusted 48~52V.

1.System Overview

 

DC output over-voltage protection	The overvoltage value of the system DC output voltage should be ≥58V, the undervoltage value should be ≤43.2V, and can be set according to user requirements.
DC output short circuit protection	To short-circuit the DC output, the system should have a short-circuit automatic protection function. After the short-circuit fault is removed, it should be able to automatically or manually resume normal working conditions.
Fuse or circuit breaker protection	When any of the DC output shunts (or circuit breakers) is activated, the system shall alarm.
Alarm performance	The system shall generate an audible alarm and an optical alarm during protection and power-off actions, and the system alarm record shall be queried.

2. GPM48-M4Monitoring module function description


2.1 Monitoring module function
 

Function item	Description
Remote monitoring function of the monitoring unit on the host computer	The host computer can remotely query, set and control the system monitoring at any time to realize the "three remote" function.
Monitoring module management of rectifier module	The monitoring module sends a control adjustment command or a parameter command to the module through RS485 communication.
Battery management	Management "battery low voltage, battery power off, battery floating charge management, temperature compensation, capacity test"
Monitor the system output management function	Detection and control system
LED indication function	Signal description
6-way dry node output function	Dry contact default function setting: 1. AC power failure; 2. DC over voltage; 3. Rectifier module; 4. Power off once; 5. Load fuse; 6. Battery fuse. Dry contact status default setting: Normally open. The above dry contact settings can be changed by the user.
COM port signal	RS485  TCP/IP
LCD display	Menu settings, modifications
For details of the above, see the "GPM48-M4 Monitoring Module Specification" document.

2.2 Monitoring background software
    The detailed description of the background software can be found in the "Software Operation Manual" document.


3.Module function description


3.1 GPR4850 Series Mains Rectifier Module Parameter Description
 

Item	Unit	Min.	Typical	Max.	Test Conditions
AC input voltage	Vac	90	220	290
AC input voltage frequency	Hz	45	50	65	Rated load
Input power factor		0.99			Rated voltage / rated load
Output voltage range	Vdc	-42	-53.5	-58
Output current	A	0		50	Input voltage 154Vac~290V ac
Output voltage regulation accuracy				±1%
Peak-to-peak Vp-p	mV			200	Add one 0.1uF ceramic capacitor and 10uF electrolytic capacitor, and measure the bandwidth at 20MHz.
Output efficiency	%	92			220V AC input
	%	86			110V AC input
Input over-voltage protection	Vac	300			Self-recoverable
Input over-voltage protection recovery point	Vac	290
Input under-voltage protection	Vac			85	Self-recoverable
Input under-voltage protection recovery point	Vac			90
Output over-voltage protection point	V	-60.5	-61	-62.5	Locked up
Output current limit protection	A	53			Self recovery
Short circuit protection	Long-term short circuit, self-recovery
Power over temperature protection	Automatic recovery at ambient temperature of 65 ° C
For details of the above, see the "GPR4850 Series Rectifier Module Specification" document.

3.2 GPSR4850 Series PV rectifier module parameter description
 

Item	Unit	Min.	Typical	Max.	Remarks
Input voltage	Vdc	70	102	150
Maximum limit input voltage	Vdc			160	Under no circumstances should the input voltage of the power supply exceed this value.
Output voltage range	Vdc	-42		-58
Rated current	A		50
Voltage regulation accuracy	%			±1
Peak-to-peak Vp-p	mV			200	Performed in the input voltage and load range, and tested at the output with 0.1uF ceramic or gold film capacitor and 10uF electrolytic capacitor, the oscilloscope bandwidth is 20MHz
Machine efficiency	%	96	97		Rated input and output voltage, 20% to 100% load efficiency is not less than 96%

3.Module function description

 

Input over-voltage protection	Vdc	152	154	156
Input over-voltage protection recovery point	Vdc	144	146	148
Input under-voltage protection	Vdc		55	56
Current limiting protection	A	53	55	57
Output over-voltage protection point	V	-59		-63	Locked up
Output current limit protection	A	53			Self recovery
Short circuit protection	Long-term short circuit, self-recovery after short-circuit fault elimination. The short-circuit mode is: the constant current is slammed 5 times (80s) and then shut down for 3 minutes, and the short circuit can be recovered during constant current.
Power over temperature protection	Automatic recovery at ambient temperature of 65 ° C
For details of the above, please refer to the "GPSR4850 Series Rectifier Module Specification" document.

3.2 Rectifier module installation

Insert the rectifier module into the corresponding position of the main chassis enclosure. The panel of the rectifier module has a handle. Hold the handle with one hand, lift the component with one hand, and slowly push it into the corresponding slot until the connection terminal of the rear panel of the component is inserted into the main chassis system. On the corresponding socket of the motherboard, finally tighten the fixing screw on the handle to the main box, and the installation is completed; when the module exits the main box, first loosen the fixing screws on the upper side of the panel, hold the handle tightly, and slowly withdraw the parts from the slot then it's OK.





















4. system maintenance

(1) Fault phenomenon: The yellow light of the rectifier module flashes and the communication fails.
Maintenance: Check the communication network for looseness, damage to the network cable, and damage to the network interface.
(2) Fault phenomenon: the rectifier module is always lit yellow.
     Maintenance: Check if there is a fan blockage, whether the load current exceeds the maximum current; if the AC voltage is too low, the automatic derating function occurs; if the temperature is too high, a pre-alarm is generated; whether the remote shutdown function is set on the background interface.
(3) Fault phenomenon: the red light of the rectifier module is on.
    Maintenance: Over-voltage protection occurs if the voltage is too high or too low; whether the fan is blocked, whether the ambient temperature is too high, and whether the load terminal is short-circuited;
The red light on the rectifier module is on, instead of the above, the module is abnormal and needs to be returned to the factory for repair.
(4) Fault phenomenon: the red, yellow and green lights of the rectifier module are not bright;
      Maintenance: Check if there is AC input. If there is no input, please check the input circuit. If there is input and the light is not bright, the module is damaged and return to the factory for maintenance.
(5) Fault phenomenon: When the monitoring module is red or the buzzer is alarming;

Fault type	Alarm name	Default alarm level		Fault type	Alarm name	Default alarm level
DC power distribution fault alarm	System load current is too high	Non-emergency alarm		AC power distribution fault alarm	A phase AC open	Emergency alarm
	1 road low voltage disconnect operation	Non-emergency alarm			Phase A current is too high	Emergency alarm
	2 road low voltage disconnect operation	Non-emergency alarm			Phase A voltage is too high	Emergency alarm
	Ambient temperature is too high	Non-emergency alarm			Phase A voltage is too low	Emergency alarm
	Ambient temperature is too low	Non-emergency alarm			Phase A voltage phase loss	Emergency alarm
	Battery current is too high	Non-emergency alarm			B phase AC open	Emergency alarm
	Battery temperature is too high	Non-emergency alarm			B phase current is too high	Emergency alarm
	Battery temperature is too low	Non-emergency alarm			B phase voltage is too high	Emergency alarm
	Sensor 1 off	Non-emergency alarm			Phase B voltage is too low	Emergency alarm
	Sensor 2 off	Non-emergency alarm			Phase B voltage phase loss	Emergency alarm
	Sensor 3 off	Non-emergency alarm			C phase AC open	Emergency alarm
	Sensor 4 off	Non-emergency alarm			C phase current is too high	Emergency alarm
	DC output overvoltage	Emergency alarm			C phase voltage is too high	Emergency alarm
	Battery low voltage	Emergency alarm			Phase C voltage is too low	Emergency alarm
	Load fuse	Emergency alarm			Phase C voltage phase loss	Emergency alarm
	Battery fuse	Emergency alarm		Rectifier module alarm	Module protection alarm	Emergency alarm
	Lightning warning	Emergency alarm			Module failure alarm	Emergency alarm
	Water intrusion warning	Emergency alarm			Fan failure alarm	Emergency alarm
	Smoke alarm	Emergency alarm			Current limit alarm	Emergency alarm

      Maintenance Please follow the above table to troubleshoot one by one. If you still can't solve the problem, please contact the manufacturer.
(6) Fault phenomenon: the monitoring module is not lit red or green.
     Maintenance: Check whether the connection line between the monitoring module and the system BACK board is normal, whether there is looseness or poor connection;
  If it is not the above, the monitoring module will be invalid and need to be returned to the factory for repair.